SEWAGE TREATMENT PLANT

Sewage Treatment Plant Manufacturer in India | STP Plant Solutions

A Sewage Treatment Plant (STP) is a critical infrastructure solution designed to treat domestic and industrial sewage, ensuring safe, compliant, and sustainable wastewater management.

As a trusted sewage treatment plant manufacturer in India, we provide advanced STP solutions that remove organic waste, solids, pathogens, and harmful contaminants using physical, biological, and chemical processes.

1. Introduction

Sewage generated from domestic and industrial sources contains organic matter, solids, oils, pathogens, and chemicals that can harm the environment and public health. An STP is designed to treat this wastewater efficiently and safely.

As a leading STP manufacturer in India, we deliver customized systems ensuring environmental compliance, water conservation, and sustainable wastewater management.

2. Why Install a Sewage Treatment Plant

Untreated sewage can cause:

  • Contamination of water bodies
  • Spread of waterborne diseases
  • Violation of environmental regulations
  • Increased freshwater consumption

Installing an STP provides:

  • Regulatory compliance
  • Freshwater conservation
  • Reduced environmental footprint
  • Safe water reuse
  • Lower sewage disposal costs

3. Key Benefits

Environmental Compliance

Ensures treated sewage meets CPCB and SPCB discharge standards.

Freshwater Conservation

Enables reuse for irrigation, landscaping, and industrial applications.

Cost Efficiency

Reduces freshwater usage and operational disposal costs.

Public Health Protection

Eliminates pathogens and prevents waterborne diseases.

Sustainable Water Management

Promotes recycling and responsible water usage.

4. Core Features

Screening

Removes large debris and solid waste to protect equipment.

Grit Removal

Separates sand and heavy particles to reduce equipment wear.

Primary Settling

Removes suspended solids using gravity-based sedimentation.

Biological Treatment

Microorganisms degrade organic pollutants, reducing BOD and COD.

Clarification

Removes fine suspended solids for polished water quality.

Disinfection

UV or chemical treatment ensures pathogen-free treated water.

5. Technical Specifications

Component Specifications
Capacity Range 1–5000 m³/day (customizable)
Wastewater Source Domestic, commercial, industrial sewage
Primary Treatment Screening, grit removal, settling
Secondary Treatment ASP / MBBR / SBR biological systems
Tertiary Treatment Clarification, disinfection, membrane filtration (optional)
Material of Construction SS 304 / SS 316 / FRP
Automation PLC / SCADA Monitoring & Control
Discharge Standards CPCB / State Pollution Control Board compliant
Power Supply 415 V / 3 Phase / 50 Hz
Maintenance Routine cleaning and microbial monitoring

6. Process Flow of STP

  1. Influent Screening: Removes large solids and debris.
  2. Grit Chamber: Separates sand and heavy particles.
  3. Primary Settling: Gravity-based solid removal.
  4. Biological Treatment: Microbial breakdown of organic matter.
  5. Clarification: Removes fine suspended particles.
  6. Disinfection: UV or chemical treatment for pathogen removal.
  7. Storage & Reuse: Treated water reused or safely discharged.

7. Industries Served

  • Power Generation: Cooling water treatment and reuse.
  • Oil & Gas: Treats drilling and refinery wastewater.
  • Chemical & Fertilizers: Removes toxic contaminants.
  • Hospitality: Kitchen and laundry wastewater treatment.
  • Food & Beverage: Organic waste and oil removal.
  • Textile Industries: Dye and chemical wastewater treatment.
  • Real Estate: Sewage treatment for reuse in landscaping.
  • Pharmaceuticals: Chemical wastewater treatment and compliance.
  • Pulp & Paper: Treats industrial effluents for reuse or discharge.

8. Case Studies

Case Study 1: Residential Township STP – 1000 m³/day

Challenge: High sewage load from residential complex.

Solution: MBBR system with UV disinfection.

Outcome: Reused water for irrigation and reduced freshwater demand.

Case Study 2: Textile Industry STP – 500 m³/day

Challenge: High dye and chemical load in sewage.

Solution: ASP + tertiary treatment + chemical dosing.

Outcome: Color-free water suitable for reuse and compliant discharge.

Case Study 3: Hospitality STP – 200 m³/day

Challenge: Mixed wastewater from kitchen and laundry.

Solution: Biological treatment + UV disinfection.

Outcome: Safe reuse for landscaping and cooling systems.

Frequently Asked Questions (FAQs)

 Pretreatment equipments are systems used to remove impurities, solids, and hazardous contaminants from water before advanced treatment stages like RO.

 An STP treats domestic and industrial wastewater using physical, biological, and chemical processes to remove solids, pathogens, and harmful contaminants.

 An STP treats domestic and industrial wastewater using physical, biological, and chemical processes to remove solids, pathogens, and harmful contaminants.

 A company that designs, fabricates, and supplies STPs to industries and municipalities across India.

 STPs are used in residential complexes, commercial buildings, hospitals, hotels, industrial plants, municipalities, and mixed-use developments.

Yes, STPs produce water suitable for irrigation, landscaping, cooling systems, or other non-potable applications.

 Routine monitoring, cleaning, microbial checks, and chemical dosing adjustments are required to ensure efficiency.

Sewage types of Waste Water treated and processed as per clients or pollution control board norms form an integral part of our equipment supplies.

APK offers both customized and standardized Sewage Treatment Plants (STP) for Municipal Corporations, Industries, Housing Societies, Commercial Complexes, Hotels and Hospitals etc. Treatments Schemes are on the principle of Aerobic or Anaerobic Treatment and include

Primary treatment: In primary treatment, filtration and sedimentation takes place. Filtration refers to the process of filtering the water and the process in which the big and heavy substances settle in the water is known as sedimentation.

Secondary treatment or biological treatment: After primary treatment next is the secondary treatment it can also be called the biological treatment. In the process of secondary treatment aeration is done to the waste water this increase the oxygen in the water and helps bacteria growth. These bacteria then consume the water and reduce the BOD of the waste water subsequently treating it

Sewage Treatment Plant

Preliminary Treatment
Pretreatment removes all materials that can be easily collected from the raw sewage before they damage or clog the pumps and sewage lines of primary treatment clarifiers
Bar Screen A bar screen is a mechanical filter used to remove large particles from wastewater, such as rags and plastics.
Grit Removal Pretreatment may include a sand or grit channel or chamber, where the velocity of the incoming sewage is adjusted to allow the settlement of sand, grit, stones, and broken glass.

Flow Equalization Clarifiers and mechanized secondary treatment are more efficient under uniform flow conditions. Equalization basins provide a place to temporarily hold incoming sewage during plant maintenance and regular flow before it pumped to the treatment. Cleaning may be easier if the basin is downstream of screening and grit removal

Oil and Grease Removal In larger plants, Oil and grease are removed by passing the sewage through a small tank where skimmers collect the oil floating on the surface.
Primary Treatment
The sewage passes into large sedimentation tanks to provide a quiescent settlement period. Most of the solids settle to the bottom of the tanks and form a watery sludge, known as ‘primary sludge’. The tanks are used to settle sludge while grease and oils rise to the surface and are skimmed off. Primary settling tanks are usually equipped with mechanically driven scrapers that continually drive the collected sludge towards a hopper in the base of the tank where it is pumped to sludge treatment facilities
Biological Treatment

Secondary treatment may require a separation process to remove the micro-organisms from the treated water prior to discharge or tertiary treatment.
Secondary treatment removes dissolved and suspended biological matter with help of microorganisms.
In Secondary treatment System we use various treatment process some are highlighted below

Tertiary Treatment

Where the highest quality of effluent is required, a third (tertiary) stage of treatment can be used to remove most the remaining suspended organic matter from the effluent before it is discharged to a watercourse.

Sewage Purification Goals
Features of Compact STP Plant